Taiwan Crystal Technology Co., LTD"Taijing Electronics") was established in 1983, focusing on frequency components and sensing components, headquartered in Taipei, with manufacturing plants in Ningbo and Chongqing。In the passive component industry, Taijing Electronics has been in the forefront of the world in the field of quartz crystal vibration for many years, and has always been committed to the development, design, production and sales of quartz crystal phase-out resonators, oscillators, light sensors, automotive electronics and other products, close to the market application and demand。Passive components, as one of the most versatile electronic components in the semiconductor industry, have maintained a steady growth rate in response to terminal demand upgrades over the years。Through independent core technology, Taijing Electronics has successfully developed various kinds of sensing组件Products are widely used in communication, wearable devices, Internet of Things, server storage devices, automotive, telecommunications, medical and other markets。

“工业4.0”时代驱动Construction of smart factories

In the pastIn the development process of more than 30 years, Taijing Electronics has never stopped its own information pace。However, in recent years, with the "industry4.0”The coming of The Times,In the face of increasing market competition, tight control of order delivery time, production efficiency improvement, labor costs increasing year by year, product quality control and other challenges, the construction of smart factories has changed得It is extremely urgent to urgently need a rigorous, stable, open, platform-based, and technologically forward-looking intelligent manufacturing platform software, rather than a traditional barcode data acquisition system or based on ordinaryERP software production management systemTo meet new business challenges。thereupon2018In this year, Tai Jing passed through many parties评比And finally decided to join handsInformation cooperationTo solve the corresponding key business issues。

Join hands to compete，Jointly build intelligent factories

2018年At the beginning, Taijing ElectronicsTXC Smart Factory project starts推进实施。After the preliminary comprehensive evaluation and various investigations, the information of the competitionFor all types of engineers to deal with different systems时Affect the quality and efficiency of work、Not efficient in equipment exception handling and maintenance,想要Purchasing and order production的More efficient connection,及时Matching anomalyOrder proceedingDecisions and other problems,提出Make digital improvement from four aspects of enterprise decision analysis, enterprise operation, manufacturing management and equipment control.It connects the fault of the information flow between the upper level planning and the lower level equipment control, so that the information flow, financial flow and control flow are coordinated, provides strong data support for the production of big data analysis, improves the production management means, realizes the transparent production, and helps Taijing Electronics to realize the goal of smart factory faster。

By constructing"Intelligent Factory"来Drive company process system innovation。In the projectImport Saiyi manufacturing operation management platformSMOM, realize the intelligent management of digital workshop，并Upstream and downstream software for the group(PLM, ERP, etc.) integration and collaboration，使All of the Group's plants and production lines use the same system standards。

台晶电子对于把In the past, various software systems were standardized, integrated, and collaborativePut forward a request，期望能Establish a common body framework whileDeveloped by Sayi InformationSMOM (MOM)SiE The Manufacturing Operations Management system is the further extension of MES，It includes five aspects: planning and scheduling, manufacturing management, quality management, equipment management and warehouse management，Jointly serve the whole process of enterprise manufacturing operation，Just enough to satisfy台晶Expected by integration系统达到打造TXCThe overall goal of the smart factory。At the same time, the message is still建议Crystal liftingEMS Environment System /VDA6.3 System /IATF16949 system，并把到达SPC, PAT, SYA control and other international standards are also imported into the project implementation, to achieveShare a set of manufacturing operations management system(T-MOM)The goal of。

同时2024欧洲杯足彩正规平台Information reuseSWMS in SMOM productsWarehouse management系统）Built for Taijing ElectronicsIntelligent three-dimensional storage系统，The shelves, charging machine, handling robot, automatic labeling system, data acquisition system and management system are unified and coordinated to achieve automatic access and easy operation of three-dimensional warehouse。Items on and off shelves,实现Total intelligence化Automatic allocation of upper and lower shelf storage according to FIFO to avoid human error,Error prevention out of storage can be achieved100%。同时It also reduces markingError, shipment mix，Prevent abnormal materials from illegal storage phenomenon, reduce the problem of sluggish materials in inventory, and improve the utilization rate of inventory10%以上。

With great results,The effect of intelligence is immediate

台晶电子Digital intelligent factory project to"Homo sapiens first, intelligence later" as the pre-preparation criterion, has done a lot of内部Mobilize work, in order to work together, phased implementation, step by step and efficient and rapid completion of the project。Under the joint efforts of Taijing and Saiyi Information，TXC智能The establishment of the factory was achieved以下收益：

透明——Widely usedSMES(Manufacturing execution System),SAPS(Advanced production Scheduling),SEDOEquipment management,SQMSQuality management,SWMSWarehouse logistics management and other industrial software, to achieve production site visualization and transparency, and throughSPC(Statistical Process Control) and other software to analyze the causes of quality problems。

严谨——Under the concept of lean production, it can achieve order-driven, pull production, minimize work-in-process inventory, and eliminate waste。Standardization, modularization and serialization lay the foundation for promoting lean production。

简约——Combined with the company's product and production characteristics, continue to improve the automation of production, testing and factory logistics。Man-machine combination, intelligent manufacturing units, power equipment, etc., greatly reduce the labor intensity of employees。

智能——The feedback of completion information is achieved from production scheduling instructions to achieve closed loop。Avoid unplanned downtime by establishing a production command system that provides real-time insight into plant production, quality, energy consumption and equipment status information。By building factoriesDigital Twin (Digital twinIt is convenient to gain insight into the state of the production site and assist managers at all levels to make correct decisions。

效率——2024欧洲杯足彩正规平台Information assist Taijing ElectronicsBuilt a bank system, namely based onSWMS system scheduling,Through the improvement of the process, the introduction of automation equipment,实现Fully automatic, visual and traceable warehouse managementIt saves manpower and improves efficiency。

Ride the wavesSmart future

As a professional frequency component manufacturer, Taijing Electronics constantly ADAPTS to market demand, enhances enterprise competitiveness, and introduces information in the process of digital transformationSMOM system, with digital management to promote the continuous improvement of technology and products, for its further development in the passive components industry more help。In the two years of in-depth cooperation, Saiyi Information has continuously carried out technology for TXC smart factoryAnd processImproved, successfully created belongs to Taijing electronicsTMOM system to complete the transformation of smart factories。

Whether industrial4.0, or Made in China 2025, the key is information reengineering。以digitizationThe whole value chain management and control mode driven by the chemical industry will be the main direction to enhance the competitiveness of the industry，For Taijing Electronics,Two phases of smart factory project in cooperation with Saiyi InformationIt is an important step towards the strategic transformation of "intelligent manufacturing"Make it inGlobal passive components行业竞争China is more competitive。作为Enterprise digitization、Intelligent enabler，经过15 years of development,Sayi messageHas been successful for super1000家行业Well-known leading companies provide enterprise digital solutions and咨询实施Services have precipitated a large number of enterprise application scenarios, and gradually developed into a high-end market share leader in the field of domestic intelligent manufacturing。In the wave of digital reform, the market belongs to the brave who dare to break through，未来Sai Yi message will继续Together with Taijing Electronics to ride the wind and waves, intelligent building the future。